MODENGY 1005

200 G
1600 G
4.5 KG Pail

Molybdenum disulfide पर आधारित Anti-friction solid-film coating

इसका उपयोग ऑटोमोटिव और विशेष मशीनरी के ड्राइविंग शाफ्ट और एक्सल के स्प्लिन्ड जोड़ों और कीड कनेक्शनों, खनन उपकरणों के उच्च-भार वाले स्लाइडिंग बेयरिंग और बुशिंग, तकनीकी उपकरणों के पिनियन रैक और बुशिंग, प्रेस-फॉर्म के स्लाइडिंग गाइडवे और पुशर, और एयरोस्पेस मशीनरी की इकाइयों और तंत्रों में किया जाता है।


MODENGY 1005 in action

Before
After
This coating based on molybdenum disulfide has high load-carrying capacity, low friction coefficient, operability in dusty environment (no small particles get stuck onto a dry lubrication layer). Due to this, applying this product enables to extend service lifetime of the lifting equipment considerably.
1 / 20
Before
After
To reduce friction coefficient, MODENGY 1005 and MODENGY 1003 anti-friction solid-film coatings are applied onto the rod surfaces. Due to use of these coatings, reliability of the hydraulic distributor improves, their service lifetime extends, and lifetime lubrication of the unit is provided.
2 / 20
Before
After
Applying MODENGY 1005 coating onto wheels bearings enables to reduce friction and wear, to eliminate squeak while moving, to prevent stick-slip motion.
3 / 20
Before
After
A coatings system consisting of MODENGY 1005 and MODENGY 1014 is applied onto the preventor ram holders. The complex of these products protects the parts against impact of the aggressive media and corrosion, improves going smoothness, and provides reliable response of the equipment even after long downtime.
4 / 20
Before
After
MODENGY 1014 is applied onto the shaft neck, and MODENGY 1005 is done onto its mating part. Such combination of materials will enable to improve smoothness of variator disk going, and to reduce wear of the parts.
5 / 20
Before
After
MODENGY 1005 coating applying provides stable low friction coefficient of the slide guideways, improve smoothness of their moving, and reduces wear.
6 / 20
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After
MODENGY 1005 anti-friction solid-film coating is applied onto operating surfaces of the clutches and gears to extend service lifetime of the mechnism. The resistant lubricating layer reduces friction between the contacting part, and prevents their wear.
7 / 20
Before
After
MODENGY 1005 based on molybdenum disulfide, and MODENGY 1066 based on composition of molybdenum disulfide and graphite, coatings withstand high loads even at small rotation speeds, have high separating and anti-corrosive properties. Due to these solid-film coatings, service lifetime of the bearings extends.
8 / 20
Before
After
To reduce friction, and to protect the elements against corrosion, MODENGY 1005 and MODENGY 1066 anti-friction solid-film coatings are used. They have high load-carrying capacity, wear resistance, operability in dusty environments, and long service lifetime.
9 / 20
Before
After
MODENGY 1005 and MODENGY 1066 coatings based on graphite and molybdenum disulfide form an anti-friction layer on the surface of the rings having high load carrying capacity. It preserves the elements against premature wear due to reducing friction coefficient, and enables to considerably extend service lifetime of the reducers bearing rings.
10 / 20
Before
After
To make mounting-dismantling of the connections easier, and to prevent galling, MODENGY 1005 and MODENGY  1014 anti-friction solid-film coatings are applied onto the connecting branches. They have high anti-scuffing properties, reduce friction, and extend service lifetime of the fittings.
11 / 20
Before
After
MODENGY 1005 anti-friction solid-film coating having high load-carrying capacity and wear resistance is applied onto the bushings and pins of the agricultural machines. It reduces and stabilizes friction in the unit, improves smooth motion of the elements. Due to dry texture, this product effectively operates in dusted environment.
12 / 20
Before
After
Elements of the doubled hydraulic cylinders are exposed to very high loads (tensile load reaches 35 tons). To prevent galling and sticking in such cases, MODENGY 1005 wear-resistance coating based on molybdenum disulfide is applied onto the external and internal threaded parts of the components. 
13 / 20
Before
After
To improve reliability and extend operation term of the steering hinge, producers apply MODENGY 1005 anti-friction solid-film coating having high anti-corrosive properties onto the rings and the ball pin. A smooth layer of the material provides friction reduction in the unit, makes process of assembling and disassembling easier, and extends its service lifetime.
14 / 20
Before
After
MODENGY 1005 and MODENGY 1014 coatings reduces friction and wear of the electric drive parts at 100% relative humidity, protects the elements against corrosion, and extends service lifetime of the railway switch mechanism.

15 / 20
Before
After
MODENGY 1002 and MODENGY 1005 coatings form a dry wear-resistant layer on the nuts surfaces protecting the unit against corrosion and premature wear. Applying the coating extends service lifetime as well as makes mounting and dismantling threaded connection easier. 
16 / 20
Before
After
MODENGY 1005 anti-friction solid-film coating based on molybdenum disulfide and graphite is applied onto the couplings and nipples of the drilling pipes to prevent thread galling, and scuffing during their screwing together/ unscrewing. Friction of the contacting surfaces reduces, and protection against corrosion is provided for a long while.
17 / 20
Before
After
MODENGY 1005 forms a dry wear resistant layer of the teeth surface that reduces friction and extends service life of the oil pump drive.
18 / 20
Before
After
MODENGY 1005 coating forms a dry wear-resistant layer on the surfaces of the pivots and bushings that enables to reduce friction significantly, to protect the unit against premature wear, and extends its service life as well as makes mounting-dismantling of the connections easier.
19 / 20
Before
After
In order to reduce friction loss, and to extend service lifetime of the worm pair, MODENGY 1005 anti-friction solid-film coating based on molybdenum disulfide is applied onto the worm section and gear wheel.  It creates a resistant composite layer on the parts surface which prevent contact between metal elements whine a lubricating liquid is absent.
20 / 20

Additional expendable materials
and equipment

Advantages

  • निम्न Friction coefficient
  • उच्च Load-carrying ability
  • व्यापक service temperature range
  • धूल भरे वातावरण (dusty environment) में कार्यक्षमता (Workability)
  • उच्च Adhesion
  • यह stick-slip motion को रोकता है।
  • इसमें anti-emergency lubrication के गुण मौजूद हैं।
  • Fretting-corrosion के खिलाफ प्रभावी सुरक्षा
  • लंबी सेवा अवधि (unit construction पर निर्भर - टिकाऊ lubrication)
  • यह Robots के साथ parts assembly की गति को बढ़ाता है।
  • उच्च anticorrosive properties (salt mist में त्वरित टेस्टिंग के परिणामों के अनुसार > 720 घंटे)

Specifications

  • रंग: grey
  • Service temperatures range: -200 … +255 °С
  • Corrosion protection: > 720 hours (ISO 9227)
  • मानक Coating consumption: 70 g / m²
  • Cure temperature / time: +200 °C / 40 min या +130 °С / 70 min

It is used in the following typical units

स्लाइडिंग बेयरिंग, स्लाइडिंग गाइडवे, स्प्लाइन्ड जॉइंट्स, और की-कनेक्शन्स, गियरिंग्स, मेटल/मेटल फ्रिक्शन पेयर्स वाली अन्य इकाइयाँ

Documents

Video

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